Secondary packaging

31 July 2025 | 31 July 2025 | 2 min |

Secondary packaging refers to the packaging that surrounds a product’s primary packaging, providing additional protection and facilitating the transport and handling of goods in bulk. It plays a crucial role in the supply chain by improving storage and distribution efficiency, while also contributing to brand communication at the point of sale.

Key Roles of Secondary Packaging

  • Protection: Secondary packaging safeguards the products and their primary packaging from physical damage, contamination, and alteration during transport and storage.
  • Grouping: It allows multiple units of a product to be grouped together, making handling, storage, and wholesale or bulk sales easier.
  • Information: Beyond protection, secondary packaging serves as a surface for essential logistical information such as barcodes, shipping labels, and handling instructions.
  • Marketing: Although primarily functional, secondary packaging can also be designed to promote the brand or product through graphics or marketing messages.

Examples of Secondary Packaging

  • Cartons and Boxes: Used to group multiple primary packages of a product, easing transport and shelf presentation.
  • Shrink Wrap Films: Often wrapped around similar products to form a single pack, offering product visibility while securing it.
  • Pallets and Crates: Used for bulk transport and storage, ensuring stability and facilitating handling of packaged goods.

Strategic Importance of Secondary Packaging

  • Logistical Efficiency: Smart secondary packaging design can reduce transport and storage costs by optimizing space and improving product handling.
  • Sustainability: With growing environmental awareness, eco-designed secondary packaging offers opportunities to reduce waste and promote recycling.
  • Customer Experience: Even at the secondary level, packaging can influence customer perception, where well-designed, easy-to-open secondary packaging enhances the buying experience.

Challenges and Considerations

  • Sustainability: Using recyclable or biodegradable materials for secondary packaging is essential to minimize environmental impact.
  • Cost: Designing effective secondary packaging while controlling costs is a major challenge for companies aiming to optimize their supply chain.
  • Regulatory Compliance: Packaging must meet strict safety and hygiene standards, requiring careful attention during design and material selection.

Conclusion

Secondary packaging is an indispensable element in the product distribution chain, combining functionality and communication. By balancing protection needs, logistical efficiency, and marketing, companies can not only improve customer experience but also contribute to more sustainable and responsible distribution practices.

Jérémy Carlo is the editorial director at Rétines, where he ensures the consistency and clarity of all content produced by the studio.

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